Do you often see shiny floors in malls and floor tiles with music changing patterns? Where did these cool LED floor tiles be built? Today we will dig through the "manufacturing map" of this industry and teach newbies how to avoid cheating manufacturers.

1. Industrial Belt Map: Secrets of Shenzhen and North Huizhou in South

80% of the country's LED floor tiles are produced in the Pearl River Delta, especially in this magical land in Bao'an District, Shenzhen. If you go to Shiyan Street, you will see that the entire street is full of display factories. There are more than 2,000 LED-related companies here, and the supporting industrial chain is so complete that even screws do not need to be purchased from the town.

For example: A company that has been deeply engaged in the industry for ten years is headquartered in Bao'an Huike Industrial Park, an automation workshop of 10,000 square meters. The robotic arm assembles the box 24 hours a day. Their monthly production capacity exceeds 10,000 square meters, which is equivalent to the floor tiled screens that can cover two basketball courts every day. This industrial agglomeration effect allows Shenzhen manufacturers to take advantage of logistics and technical exchanges.

2. Three hard indicators lock in reliable manufacturers

1. ​​Look at the production workshop​​
   A truly capable manufacturer must have a fully automatic patch machine. Just like in the workshop of this company, the accuracy of the robotic arm sticking lamp beads can reach 0.02 mm - thinner than hair. Those small workshops are still welded by hand, and the products are ready to be removed after half a year.

2. ​Check international certification​
   Remember these three certificates: ISO9001 (quality management), CE (EU access), and CCC (China mandatory certification). Especially for manufacturers exporting to Japan, South Korea and Southeast Asia, they cannot even get out of customs without these three certificates. 87% of a company's products are exported, and it is through these certifications to open up the international market.

3. ​​Try the interactive effect​​
   Take the USB flash drive to the manufacturer for field testing:

   • Is the pedal response speed less than 0.3 seconds
   • Will multiple people stomp at the same time be stuck
   • Waterproof performance (splash mineral water on it and see if it will be short-circuited)

3. Five soul questions that novices must ask

Q: It is said that Shenzhen manufacturers are expensive, so why do you still choose them in groups?
A: The most important thing is​Technical iteration speed​. For example, the low-bright high-gray technology independently developed by a factory can allow floor tiles to have a gray level of 1200cd/m² at brightness of 800cd/m², and the electricity bill is saved by one-third.

Q: Is the manufacturer's saying that the quality assurance is credible for three years?
A: Look at the size of the after-sales team. The 24-hour technical response center is not a blow. Last year, the fence screen of the Tokyo Stadium failed in the middle of the night. The engineer guided the local team to handle it in 15 minutes - manufacturers who did not have permanent overseas service points could not do it.

Q: How to determine whether it is self-produced or private label?
A: When checking the surprise inspection, stare at these three details:

• Is there an aging test area for the production line (simulated three-year usage environment)
• Is the warehouse material code uniform (IBD factories often have different batches mixed)
• Can technicians disassemble the box on site explain the structure

Q: Can special shapes be made?
A: Real-life technology manufacturers can even play with arc screens. For example, the P4 curved screen of a commercial body in Singapore has a curve error of less than 0.5mm, and small factories cannot afford such precision processing equipment.

Q: Why is the price difference between the same parameter three times?
A: The secret isLamp bead brand and driver IC​. A certain company dares to claim the 1920Hz refresh rate, using military-grade driver chips, which cost twice that of ordinary chips, but the picture fluency is comparable to that of an e-sports monitor.

4. Pit avoidance guide: Don’t step on these minefields

• ​​Brave that there were millions of stampede tests​​
  The actual industry standard is 100,000 times (about 300 times a day, for a year), and less than 20% of manufacturers can meet this standard.

• ​​Promises 1mm patchwork​​
  The floor tile screen is affected by thermal expansion and contraction. The minimum physical joint is 1.5mm, which is the industry ceiling. Those that boast seamless splicing will be deformed after three months of installation.

• ​​Receive customized orders at low prices​​
  The mold opening fee for special sizes starts at least 200,000 yuan. If the quotation is lower than this number, it will definitely be hard-modified by a general box, which can cause people to collapse after the later maintenance.

Let me tell you something big

Choosing a floor tile screen manufacturer is like finding a partner - don’t just listen to sweet words, it depends on the company’s strength. Next time I go to Shenzhen for inspection, remember to bring a vernier caliper to measure the thickness of the box, and then let the sales show a rapid cooling test on the spot (circulate three times from -20℃ to 60℃). Manufacturers who can do these two things have basically closed their eyes. Remember,​A good screen is not afraid of testing, but is afraid of testing a good screen​​！

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